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Chemical & petrochemical

Solvents, reactors and tank farms. ATEX Zone 1 iPhones from intake to loading bay.

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The hazard

Where the hazard is

Solvent vapour is released every time a reactor is charged, a sample is drawn or a tank vents during filling, putting the reactor hall and tank farm in Zone 1. With one certified iPhone or iPad, operators carry the same device from the control room to the loading bay, with no swap at the door.

Reactors and solvent handling

Most solvent vapour is heavier than air and settles in trenches, pits and floor drains. Zone 1 at manways and sampling points.

Tank farms and loading

Tanks vent most on warm days and while filling, and splash loading builds static. Zone 1 in the bund and at the loading bay.

Powder handling

Fine powders stay airborne at charging and bagging, and dust on ledges can be lifted into a second cloud. Zone 21, Zone 22 beyond.

The cost today

What the two-device routine costs

Most sites solve the zone boundary with a second device: a legacy Ex phone with a small screen, a weak camera and its own app catalogue. The cost rarely shows up on an invoice. It shows up as photos that get retaken, readings written down and typed in later, and calls that wait until someone is back in the safe area.

  • Two devices, two loginsOne for the office, one for the zone. Neither talks to the other.
  • Paper between zone and deskReadings and checklists re-typed after the round, with the errors that brings.
  • Grainy photos, no videoLegacy cameras cannot show the problem well enough for onshore or the vendor to help.
  • Apps that do not existYour MES, CMMS or Teams have no version for the rugged handset.

The shift

One device. Every zone on the site.

From the control room to the tank farm the classification changes with every door and every fence line. The device does not. Select an area to see what changes and what stays the same.

Zone 1Zone 2Non-hazardous

    The work

    What your team does with it

    • Operator rounds and readings Log gauge readings, sample IDs and abnormal conditions where you see them. Straight into the DCS or CMMS app.
    • Maintenance with SAP PM in hand Open the work order at the pump, attach the photo, close it there.
    • Sampling and lab handover Scan the sample label, timestamp it, hand over to LIMS without paper.
    • Video support from the vendor Let the equipment supplier see the fault inside the zone. No site visit for a first diagnosis.
    • Training and SOPs at the unit The current procedure, on the device, where the work happens.
    Xshielder enclosure with iPhone

    Your systems

    Works with what you already run

    It is a standard iPhone or iPad. Your existing systems run as they are. No ruggedised OS, no separate app store, no retraining.

    • SAP PM
    • LIMS
    • Microsoft Teams
    • Honeywell
    • Siemens
    • AVEVA

    The offer

    What Xshielder provides

    Not a rugged phone with a small app store. A certified enclosure around the iPhone and iPad your people already know, delivered ready for Zone 1.

    Xshielder enclosure for iPhone 17 Pro Max, front and back
    ATEX and IECEx Zone 1/21

    Phone and enclosure certified together as one unit. Certificates and documentation ready for your HSE file.

    Standard Apple devices

    iPhone 17 Pro Max, iPhone 17 and iPad Pro 11". Same iOS, same apps, same MDM your IT already runs.

    Delivered assembled

    Arrives ready to hand out. No field assembly, no user-serviceable parts, certification intact.

    Camera and LiDAR intact

    Photo, video and LiDAR work through the enclosure. We test it and publish the results.

    Enterprise ready

    Apple Business Manager and your MDM. Lock it to camera-only or open it up fully.

    Built to stay in service

    Apple's long update cycle and our support keep devices in the field for years, not seasons.

    Trusted by field teams at Aker BP, ConocoPhillips and Vår Energi. Read the Aker BP case study

    Planning to digitise operator rounds?

    Send us a zone drawing of the units you want covered. We will tell you what works and what does not.

    Contact us