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Pharma & life sciences

GMP floors, API synthesis, solvents. Batch records on an ATEX iPhone at the point of work.

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The hazard

Where the hazard is

Ethanol and IPA give off flammable vapour in wet granulation, and fine powders form dust clouds at charging and milling, putting the suites in Zone 1 or Zone 21. On a certified iPad, operators sign the batch record at the step itself, with an iPhone for photos, deviations and calls.

Solvent handling

Ethanol and IPA flash below room temperature, so every open vessel and fluid bed dryer exhaust carries flammable vapour. Zone 1.

Powders and dust

Many fine APIs ignite with very little energy, powder transfer builds static, and cleaning lifts settled dust back into the air. Zone 21.

Storage and loading

Every drum decant, tanker delivery and waste solvent transfer releases vapour at the connection point. Zone 1, indoors and out.

The cost today

What the two-device routine costs

Most sites solve the zone boundary with a second device: a legacy Ex phone with a small screen, a weak camera and its own app catalogue. The cost rarely shows up on an invoice. It shows up as photos that get retaken, readings written down and typed in later, and calls that wait until someone is back in the safe area.

  • Two devices, two loginsOne for the office, one for the zone. Neither talks to the other.
  • Paper between zone and deskReadings and checklists re-typed after the round, with the errors that brings.
  • Grainy photos, no videoLegacy cameras cannot show the problem well enough for onshore or the vendor to help.
  • Apps that do not existYour MES, CMMS or Teams have no version for the rugged handset.

The shift

One device. Every zone on the site.

From the QA office to the granulation suite and out to the solvent tank farm, the classification changes with every airlock. The device does not. Select an area to see what changes and what stays the same.

Zone 1Zone 2Non-hazardous

    The work

    What your team does with it

    • Electronic batch records at the point of work Sign the step where it happens, not at a terminal in the corridor.
    • Deviations with a photo attached Straight into the QMS, timestamped, from inside the room.
    • Line clearance and inspection rounds Checklists, barcode scanning, equipment status. One device.
    • Video call to QA or maintenance Show the problem instead of describing it. No walk to the gowning area.
    • SOPs and training on the floor The current version, always, where the work is done.
    Xshielder enclosure with iPhone

    Your systems

    Works with what you already run

    It is a standard iPhone or iPad. Your existing systems run as they are. No ruggedised OS, no separate app store, no retraining.

    • MES (PAS-X, Tulip)
    • QMS (Veeva, MasterControl)
    • LIMS
    • SAP
    • Microsoft Teams

    The offer

    What Xshielder provides

    Not a rugged phone with a small app store. A certified enclosure around the iPhone and iPad your people already know, delivered ready for Zone 1.

    Xshielder enclosure for iPhone 17 Pro Max, front and back
    ATEX and IECEx Zone 1/21

    Phone and enclosure certified together as one unit. Certificates and documentation ready for your HSE file.

    Standard Apple devices

    iPhone 17 Pro Max, iPhone 17 and iPad Pro 11". Same iOS, same apps, same MDM your IT already runs.

    Delivered assembled

    Arrives ready to hand out. No field assembly, no user-serviceable parts, certification intact.

    Camera and LiDAR intact

    Photo, video and LiDAR work through the enclosure. We test it and publish the results.

    Enterprise ready

    Apple Business Manager and your MDM. Lock it to camera-only or open it up fully.

    Built to stay in service

    Apple's long update cycle and our support keep devices in the field for years, not seasons.

    Trusted by field teams at Aker BP, ConocoPhillips and Vår Energi. Read the Aker BP case study

    Planning a digital batch record rollout?

    Tell us which systems you run and which rooms are zoned. We will come back with a device count and a price.

    Contact us